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CASE

Three-Phase Shifting Rectifier Transformers Delivered to Russia

2025-04-14 15:54  |  By: ZTELEC-www.ztelecgroup.com  |  200click

Recently, ZTELEC Group, a leading power equipment manufacturer, successfully completed the transnational delivery of three large-capacity phase-shifting rectifier transformers independently developed by them. These transformers have been officially installed in a major industrial base in Russia. This landmark collaboration not only demonstrates the outstanding strength of Chinas power equipment manufacturing but also writes a new chapter in Sino-Russian energy cooperation under the ;Belt and Road; framework.

Phase Shifting Rectifier Transformer

 phase-shifting rectifier transformers 

Key Technological Breakthroughs

The delivered phase-shifting rectifier transformers incorporate several innovative technologies:

Innovative 24-Pulse Rectification: The transformers feature an innovative application of 24-pulse rectification technology, with harmonic content kept below 3%.

Intelligent Temperature Control: Equipped with an intelligent temperature control system, the transformers can operate stably in extreme environments ranging from -40℃ to +50℃.

High Efficiency: The overall machine efficiency exceeds 98.3%, reaching the international leading level.

Modular Design: A modular design improves maintenance convenience by 40%.

Stringent Quality Control

To ensure the reliability of the equipment, the manufacturer implemented full-process quality control:

1. Raw Material Selection: Utilizing Nippon Steel Z11 silicon steel sheets and 99.99% high-purity copper conductors.

2. Process Innovation: Applying VPI (Vacuum Pressure Impregnation) technology, which improves insulation performance by 30%.

3. Comprehensive Testing: The transformers passed 28 rigorous tests, including 72-hour full-load tests and sudden short-circuit tests.

Smart Logistics Solution

Faced with precision equipment weighing 82 tons per unit and valued at over ten million, the project team innovatively adopted the following solutions:

Digital Twin Transportation: Conducting three-dimensional route simulation and stress analysis in advance to optimize the transportation plan.

Intelligent Monitoring System: Real-time tracking of parameters such as vibration and tilt during transportation to ensure the safety and stability of the equipment.

Multimodal Transport: Seamless integration of road, sea, and rail transport, improving transportation efficiency by 20%.

The project leader stated, ;This successful delivery is attributed to our comprehensive advantages in technological research and development, quality control, and transnational logistics. The high recognition from Russian customers has added confidence for us to continue exploring the international market.

Phase Shifting Rectifier Transformer

Industry Experts Insights

Industry experts pointed out that this cooperation has significant demonstration value:

1. Technological Competitiveness: It showcases the technological competitiveness of Chinas power equipment.

2. Verification of Comprehensive Solutions: It verifies the overall solution for the transnational delivery of complex equipment.

3. Valuable Experience: It provides valuable experience for subsequent Sino-Russian energy cooperation projects.

Future Outlook

It is reported that, based on this successful collaboration, both parties have reached preliminary intentions for subsequent projects. In the future, Chinese power equipment companies will continue to deepen international cooperation and contribute Chinese wisdom and solutions to global energy infrastructure construction.

About ZTELEC Group

ZTELEC Group is a national high-tech enterprise specializing in the research and development and manufacturing of power transformers. Its products are sold to more than 30 countries and regions and have repeatedly won international authoritative certifications. The company always adheres to innovation-driven development and is committed to providing global customers with high-quality power equipment solutions.

 

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